Clutch Supplies
Clutch Set [21211223571]
Pressure Plate Only [21201223317]
Clutch Disk Only [21211223495]
Flywheel [21211223550]
Exhaust Manifold Gasket Lower [18301711969]
Guibo/ Flex Disk [26111227410]
6x Guibo Nuts [07129900047]
Spring Clip [21517570284]
Ball Pin [21511223328]
Clutch Release Fork [21511204229]
6x Clutch Mounting Screws [07119906045]
4x Exhaust Manifold Nuts [18301737774]
2x Rear Exhaust Bolts [07119906141]
2x Rear Exhaust Nuts [11621744323]
Clutch Bearing Guide Tube [23117510016]
4x Guide Tube Bolts [23137545708]
Pressure Plate Only [21201223317]
Clutch Disk Only [21211223495]
Flywheel [21211223550]
Exhaust Manifold Gasket Lower [18301711969]
Guibo/ Flex Disk [26111227410]
6x Guibo Nuts [07129900047]
Spring Clip [21517570284]
Ball Pin [21511223328]
Clutch Release Fork [21511204229]
6x Clutch Mounting Screws [07119906045]
4x Exhaust Manifold Nuts [18301737774]
2x Rear Exhaust Bolts [07119906141]
2x Rear Exhaust Nuts [11621744323]
Clutch Bearing Guide Tube [23117510016]
4x Guide Tube Bolts [23137545708]
Side Info
I have not included the flywheel in the parts list because it is very expensive (~$400). Inspect it after you have removed the clutch. Look for grooving, cracks, and burns. Replace or resurface as necessary. In most cases, the flywheel will be acceptable to reuse as-is.
Although not the same trans or engine, Vinci's writeup will be the same procedure as the 1.9. Everything will look exactly the same.
If you don't want to do the full service, you should at least order some new hardware to replace the bits you have to remove when pulling the transmission. This includes 2 small clips, 4 plastic washers, and 1 larger clip.
Bearing Bolt [25111221849]
4x Plastic Washer [25111220439]
2x Securing Clip [25117571899]
Although not the same trans or engine, Vinci's writeup will be the same procedure as the 1.9. Everything will look exactly the same.
If you don't want to do the full service, you should at least order some new hardware to replace the bits you have to remove when pulling the transmission. This includes 2 small clips, 4 plastic washers, and 1 larger clip.
Bearing Bolt [25111221849]
4x Plastic Washer [25111220439]
2x Securing Clip [25117571899]
Transmission to Engine Supplies
2x Torx Bolt [23001222891]
2x Torx Bolt [23001222893]
3x ASA-Bolt [23001222887]
Hex Bolt [07119904094]
2x Dowel [11117524470]
2x Torx Bolt [07129904681]
2x Torx Bolt [23001222893]
3x ASA-Bolt [23001222887]
Hex Bolt [07119904094]
2x Dowel [11117524470]
2x Torx Bolt [07129904681]
Transmission and Differential Oil
As long as you're at it, you might as well change the transmission and differential fluids. I found that Amsoil got the most praise on here, so that's what I'm going with. The transmission takes 1.4 quarts, so order 2 quarts of the "Manual Syncromesh Transmission Fluid 5w-30". I couldn't find any exact capacity info on the differential other than that you should order 2 quarts. For a moderate climate, use "Severe Gear 75w-110". For hotter climates or more powerful motors, use 75w-140.
Shifter Bushings
Good service while you're under the car already is to replace your shifter bushings. This will get rid of the slop in the shifter. The procedure will be as shown in this article.
Supplies
Bushing Bearing Oval [25117507695 ]
Bearing Bolt [25111221849]
4x Plastic Washer [25111220439]
2x Securing Clip [25117571899]
Shift Lever Bearing [25111220600]
Gearshift Rod Joint [25111222688]
Lock Ring [25111222451]
Plastic Washer [25111434194]
Dowel Pin [23411466134]
Shifter Arm Bearing [25111222015]
Bearing Bolt [25111221849]
4x Plastic Washer [25111220439]
2x Securing Clip [25117571899]
Shift Lever Bearing [25111220600]
Gearshift Rod Joint [25111222688]
Lock Ring [25111222451]
Plastic Washer [25111434194]
Dowel Pin [23411466134]
Shifter Arm Bearing [25111222015]
More on Shifter Bushings
The shift lever has a bushing integrated into the base that cannot be replaced separately. If you find that this bushing is worn, you have to replace the whole shift lever at a cost of about $60. Due to the cost, I have not included it in this list. The part number is [25117527252]
If you're experiencing unsatisfactory shifting on your 1.9, a fluid change and replacing the shift bushings will likely correct your problems.
If you're experiencing unsatisfactory shifting on your 1.9, a fluid change and replacing the shift bushings will likely correct your problems.
Clutch Master and Clutch Slave Cylinder Info
You may also be looking at how the master and slave cylinders can fail and what symptoms to look for. This thread has some good straight answers